Powder Coating Process

Powder Coating Production Process :

Powder coating process is a simple process requiring minimal skills and training The articles to be coated are first cleaned of all foreign matter from the surface, aluminum plates or components go through a chromate conversion coating. This, known as pre-treatment, is employed for improved bonding of the powder coat to the materials being coated to provede a long life to the coat. The method employed usually is a dip in chemicals and water in various tanks. Occasionally, the process may be automated through a spray pretreatment process.

Signi Batch powder coating system :

powder caoting-1

The ‘pretreated’ aluminum plate sheet are jigged and hung into the coating booth on a fixed or rotatable jig-holder. The manual coater coats the components from all sides. The aluminum plate sheet are then moved out onto an oven trolley (or directly into the oven). The trolley, if used, is
rolled into the oven when full. In the oven, at a temperature of 180-220oC, in 10-15 minutes, the
powder melts, polymerizes fuses and cures into the final tough uniform and consistent powder coat that has high aesthetic value. At the end of the curing schedule, the trolley is rolled out of the oven and allowed to cool down. The articles are then removed out from the paint-shop.

 

 

 

 

 

Signi coat conveyorized powder coating system :

powder caoting-2

The ‘pretreated’ aluminum plate sheet are jigged and loaded onto the continuously moving overhead conveyor. As the conveyor moves the articles through the coating booth, they are coated on all sides by manual and/or automated spray guns. The conveyor then carries the articles into the tunnel oven (or in a semi-automated version, the articles are offloaded for off-line curing). In the oven, at a skin temperature of 180-220oC, in 10-15 minutes, the powder melts, polymerizes, fuses and cures into the tough uniform and consistent powder coat that has high aesthetic value. At the end of the curing schedule, the aluminum plate sheet moves out of the oven (or the trolley is rolled out of the oven) and allowed to cool down through a cool-off zone. The articles are then removed off the conveyor and taken out of the paint-shop.

Powder Coating Process :

Preliminary Treatment

Hanging

Painting

Inspection

Packing